
Description
Knauf Eclipse Air Duct Board with
ECOSE® Technology is used to fabricate rectangular or
Max10 air duct systems. It comes with two stiffness
ratings, EI-475 and EI-800. Both types are available with butt edge
or factory molded male-female shiplap edges. The airstream surface
of Knauf Eclipse Air Duct Board is treated with an EPA registered,
anti-microbial agent that prevents growth of mold, fungus or
bacteria in accordance with ASTM C1071, G21 and G22.
ECOSE®
Technology
ECOSE Technology is a revolutionary
new binder chemistry that makes Knauf Insulation products even more
sustainable than ever. It is based on rapidly renewable bio-based
materials rather than non-renewable petroleum-based chemicals
traditionally used in fiberglass insulation products. ECOSE
Technology reduces binder embodied energy and does not contain
phenol, formaldehyde, acrylics or artificial colors.
Application
Knauf Eclipse Air Duct Board with
ECOSE Technology is designed for commercial and residential air
handling installations for cooling, heating or dual-temperature
service where good temperature control and noise absorption are
required.
Features
- Low thermal conductivity of 0.23 at
75°F (24°C) mean temperature.
- Low installed cost insulated duct
system.
- Excellent acoustical
characteristics.
- Non-woven all-glass mat facing on
airstream surface.
- Assured insulation thickness, shiplap
joints and FSK vapor retarder.
- If necessary, can be cleaned in
accordance with NAIMA’s “Cleaning Fibrous Glass Insulated Air Duct
Systems Recommended Practices.”
- Knauf Eclipse Air Duct Board systems
meet the fire and smoke safety regulations of most federal, state
and local building codes.
- Fabrication in shop or on
jobsite.
- Dark black glass mat airstream
surface.
- Certified for indoor air quality as a
low emitting product by The GREENGUARD Environmental Institute to
both the GREENGUARD Certification ProgramSM and the more
stringent GREENGUARD Children and SchoolsSM
standard.
- Sustainability
- Carbon negative: meaning Knauf
insulation products used for thermal insulating purposes recover
the energy that it took to make them in just hours or a few days,
depending on the application. Once installed, the product continues
to save energy and reduce carbon generation as long as it is in
place.
- Fiber glass insulation with ECOSE Technology contains three
primary ingredients:
- Sand, one of the world’s most abundant and renewable
resources
- Post-consumer recycled bottle glass
- ECOSE Technology which reduces binder embodied energy by up to
70%
Benefits
- Fabrication in shop environment
lowers field installation time.
- One craft required to fabricate and
install system.
- Minimum capital investment for
fabrication equipment.
- Portability allows for assembly or
fabrication at job site.
- Black mat facing ensures a smoother
airstream surface for a cleaner cut and added durability.
- Lower installation cost than with
duct wrap and duct liner with sheet metal.
- Finished internal duct appearance is
black.
- Quiet, efficient air delivery.
- Reduces noise generated by air
turbulence and mechanical equipment.
- Eliminates “booming” and “cracking”
sounds caused by sheet metal duct contraction and expansion.
- Condensation control.
- Strong thermal performance.
- Code compliance.
Specification
Compliance
In U.S.:
- ASTM C 1136; Type II (FSK
facing)
- ASTM G 21, G 22
- GREENGUARD Indoor Air Quality
Certied®
- GREENGUARD Children and
SchoolsSM
- California Title 24
- Corps of Engineers Guide
Specifications
- International Mechanical Code
- International Building Code
- NFPA 90A and 90B
- UL 181; Class 1
In Canada:
- CAN/ULC S102-M88
- CAN/CGSB 51-GP-52M (facing)
- CAN/CGSB 51.10-92
Technical Data
Surface Burning
Characteristics
- UL/ULC listed.
- Does not exceed 25 Flame Spread, 50
Smoke Developed when tested in accordance with ASTM E 84, CAN/ULC
S102-M88, NFPA 255 and UL 723.
Flexural
Rigidity
- Available in two stiffness values:
EI-475 and EI-800.
- Flexural rigidity (EI) is the product
of Young’s modulus of elasticity (E) and moment of inertia (I) as
determined in accordance with NAIMA AHS-100-74.
Service Temperature (ASTM C
411)
Air Velocity (UL
181)
- Maximum 5000 fpm (1524 mpm).
- Tested to 12,500 fpm (3810 mpm).
Corrosiveness (ASTM C
665)
- Does not accelerate corrosion on
steel, copper or aluminum.
Corrosion (ASTM C
1617)
- The corrosion rate in mils/yr will
not exceed that of the 1 ppm chloride solution.
Internal Static Pressure (UL
181)
- Maximuzm ±2” water (498 pascals [Pa]).
Water Vapor Transmission Rate
(ASTM E 96)
Water Vapor Sorption (ASTM C
1104)
Microbial Growth (ASTM G 21,
G 22, UL 181)
- Does not promote or support the growth of mold, fungi or
bacteria.
Application and Specification
Guidelines
Storage
- Protect stored duct board from water damage, construction
damage and other abuse.
- If stored outside, proper protection
from weather conditions should be provided.
Application
- Duct shall be fabricated and installed in strict accordance
with NAIMA’s “Fibrous Glass Duct Construction Standard,”
“Residential Standard,” “1½" Fabrication Manual” or Knauf
Insulation “Air Duct Fabrication Manual” in accordance with the
conditions of UL 181 listing. Duct systems shall have all
transverse joints, longitudinal seams and duct wall penetrations
sealed using 3" (76 mm) wide glass fabric and mastic, 2" (51 mm)
minimum width heat sealable tape or 2" (51 mm) minimum width
pressure sensitive tape with acrylic adhesive. Rubber-based
adhesives are not approved.
- Only UL 181-A listed and labeled products shall be used for
closure systems. A listing of specific approved closure products is
available from your local Knauf Insulation sales representative.
- PRESSURE SENSITIVE TAPES: Only those tapes listed under and
imprinted with designation UL 181-A-P and registered with
UL.
- HEAT SEALABLE TAPES: Only those tapes listed under and
imprinted with the designation UL 181 A-H and registered with
UL.
- MASTICS: Mastic systems listed and registered with UL and
carrying the designation UL 181 A-M used in conjunction with a 3"
(76 mm) wide glass fabric.
Procedures
1. PRESSURE SENSITIVE TAPE:
a. All longitudinal and
circumferential joints must be stapled with outward flaring, ½" (13
mm) minimum length staples 2" (51 mm) on centers.
b. If necessary, follow the
recommendations of the tape manufacturer for cleaning the surface
to be taped.
c. Center tape over staple flap and
rub tape firmly in place immediately after application, using a
plastic “squeegee” or similar tool, until the scrim reinforcement
of the duct board facing can be clearly seen through the tape.
d. A heat-sealing iron must be used to
assure a good bond when installed below 50°F (10°C).
e. Tape should not be applied to
surface of duct board when temperature is below 32°F (0°C) due to
the possibility of entrapping ice crystals which, upon melting,
will cause tape to loosen. Heat duct board facing surface first to
drive off moisture.
2. HEAT SEALABLE TAPE:
a. All longitudinal and
circumferential joints must be stapled with outward flaring, ½" (13
mm) minimum length staples 2" (51 mm) on centers.
b. If necessary, follow the
recommendations of the tape manufacturer for cleaning the surface
to be taped.
c. Center tape over staple flap and
seal down tape end with 500°F (260°C) iron. Do not use heat gun;
both heat and pressure are required to effect a seal.
d. Press down entire length of tape
with iron using a smearing action to get a good bond. Be sure edges
are sealed.
e. Staples may be omitted when an
automatic closure machine such as the Glassmaster Closemaster is
used. In this case, iron temperature must be set at 650°F (343°C)
minimum. Continuous production may require periodic pauses to allow
sealing iron temperature to recover to the 650°F (343°C)
minimum.
f. Allow joint to cool before
stressing.
3. MASTIC AND GLASS FABRIC:
a. All longitudinal and
circumferential joints must be stapled with outward flaring, ½" (13
mm) minimum length staples
2" (51 mm) on centers.
b. Brush approved mastic onto joint
and embed 3" (76 mm) wide glass fabric in mastic.
c. Brush second coat of mastic over
glass fabric until mesh is completely filled.
d. Follow mastic manufacturer’s
instructions on curing the mastic prior to subjecting the joint to
stress.
Closure
If the closure system used is not one of the approved systems
described above and if application is not in accordance with stated
procedures, Knauf Insulation assumes no liability for duct system
performance. Use of a non-UL registered and listed closure voids
the UL 181 Class 1 rating as well as Knauf’s product performance
warranties.
Reinforcements
Duct sections shall be additionally reinforced where necessary,
according to Knauf Insulation and NAIMA standards. Ductwork shall
be supported as required on straight runs, at all turns and at
transitions to maintain proper alignment. Hangers and supports
shall be in strict accordance with Knauf Insulation and NAIMA
standards.
Fiber Glass and
Mold
Fiber glass insulation will not sustain mold growth. However,
mold can grow on almost any material when it becomes wet and
contaminated. Carefully inspect any insulation that has been
exposed to water. If it shows any sign of mold it must be
discarded. If the material is wet but shows no evidence of mold, it
should be dried rapidly and thoroughly. If it shows signs of facing
degradation from wetting, it should be replaced. Air handling
insulation used in the air stream must be discarded if exposed to
water.
Notes
When used in accordance with NAIMA’s and Knauf Insulation’s
application instructions, the closure systems described herein meet
UL 181 requirements, and the resulting system carries a Class 1 Air
Duct rating. This information is not intended to be a
design or fabrication manual. For specific details and
recommendations on fabrication, reinforcement, hanging and other
details, refer to the latest edition of the NAIMA “Fibrous Glass
Duct Construction Standard,” “Residential Standard,” “1½"
Fabrication Manual” or Knauf Insulation “Air Duct Fabrication
Manual.” Application and installation procedure is at the
discretion of and is the responsibility of the Design Engineer to
meet specific job requirements.
The chemical and physical properties
of Knauf Eclipse Air Duct Board with ECOSE® Technology
represent typical average values determined in accordance with
accepted test methods. The data is subject to normal manufacturing
and testing variations. The data is supplied as a technical service
and is subject to change without notice. References to numerical
flame spread ratings are not intended to reflect hazards presented
by these or any other materials under actual fire conditions. Check
with your Knauf Insulation sales representative to assure
information is current.
Knauf Eclipse™ Air Duct Board with ECOSE Technology products
are certified for indoor air quality by The GREENGUARD
Environmental Institute™, to both the GREENGUARD Certification
ProgramSM and the more stringent GREENGUARD For Children
and Schools™ Standard. http://www.greenguard.org
The GREENGUARD INDOOR AIR QUALITY
CERTIFIED Mark is a registered certification mark used under
license through the GREENGUARD Environmental Institute.
SOUND ABSORPTION
COEFFICIENTS, 1/3 OCTAVE BANDS
(ASTM C 423, TYPE A MOUNTING)
| Type |
|
125 Hz |
250 Hz |
500 Hz |
1000 Hz |
2000 Hz |
4000 Hz |
NRC |
| EI-475 |
1" (25 mm) |
.03 |
.25 |
.62 |
.89 |
1.03 |
.97 |
.70 |
| EI-800 |
11/2" (38 mm) |
.02 |
.44 |
.96 |
1.17 |
1.16 |
1.12 |
.95 |
| EI-800 |
2" (51 mm) |
.19 |
.64 |
1.08 |
1.13 |
1.06 |
1.06 |
1.00 |
FRICTION LOSS (INCHES OF
WATER PER 100 FT.)
| Air Velocity (FPM) |
10" HD |
16" HD |
24" HD |
32" HD |
40" HD |
72" HD |
100" HD |
| 500 |
.056 |
.031 |
.018 |
.013 |
.010 |
.005 |
.003 |
| 600 |
.080 |
.044 |
.026 |
.018 |
.014 |
.007 |
.004 |
| 700 |
.108 |
.059 |
.035 |
.025 |
.019 |
.009 |
.006 |
| 800 |
.140 |
.077 |
.046 |
.032 |
.024 |
.012 |
.008 |
| 900 |
.176 |
.096 |
.058 |
.040 |
.031 |
.015 |
.010 |
| 1000 |
.216 |
.118 |
.071 |
.050 |
.038 |
.018 |
.012 |
| 2000 |
.845 |
.463 |
.278 |
.194 |
.147 |
.071 |
.048 |
| 3000 |
1.887 |
1.034 |
.620 |
.432 |
.328 |
.159 |
.106 |
| 4000 |
3.340 |
1.831 |
1.097 |
.765 |
.580 |
.281 |
.188 |
| 5000 |
5.206 |
2.854 |
1.710 |
1.193 |
.904 |
.438 |
.293 |
THERMAL RESISTANCE, R (ASTM C
518) @ 75°F (24°C) MEAN TEMPERATURE
| Thickness |
R-Value |
R-Value (SI) |
| 1" (25 mm) |
4.3 |
.76 |
|
11/2" (38 mm) |
6.5 |
1.14 |
| 2" (51 mm) |
8.7 |
1.53 |
THERMAL CONDUCTIVITY, K
(ASTM C 177) @ 75°F (24°C) MEAN
TEMPERATURE
| |
k |
k (SI) |
| Knauf Air Duct Type EI-475 and EI
800 |
.23 |
.033 |
FORMS AVAILABLE
| Thickness |
Type |
Size* |
Edge |
Pieces/Carton** |
1"
(25 mm) |
EI-475, EI-800 |
48" x 96"
(1219 mm x 2438 mm) |
Butt, Shiplap |
8 |
1"
(25 mm) |
EI-475, EI-800 |
48" x 120"
(1219 mm x 3048 mm) |
Butt, Shiplap |
6 |
11/2"
(38 mm) |
EI-800 |
48" x 120"
(1219 mm x 3048 mm) |
Butt, Shiplap |
4 |
2"
(51 mm) |
EI-800 |
48" x 120"
(1219 mm x 3048 mm) |
Butt |
3 |
*Other lengths on
made-to-order basis. **Palletized packaging on
request.